Small Works Case Study - Watts Gallery, Guildford

Reinforced Concrete Inspection Pit at Watts Gallery

Breaking out a 600 mm reinforced slab by hand and building a new inspection pit in a busy plant room, right next to a live art gallery.

Finished reinforced concrete inspection pit at Watts Gallery, Guildford

Project Elements

Hand breakout of the existing slab, hand excavation, reinforcement fixing, shuttering, the concrete pour, and dust and noise control to protect the neighbouring gallery.

Client

Watts Gallery

Location

Watts Gallery, Guildford, Surrey

Specification

Approx. 3 × 2 m breakout of a 600 mm reinforced slab, hand-dug to over 2 m, 200 mm reinforced concrete walls with two layers of A393 mesh, U-bars and 16 mm bars

Programme

Completed in under four weeks, on programme and within budget

The Challenge

Watts Gallery needed a new reinforced concrete inspection pit inside an active, densely packed plant room, to give permanent access to crucial buried services. The plant room sits right next to the live art gallery.

We broke out a 3 × 2 m section of the existing 600 mm thick reinforced slab using hand equipment, then excavated by hand to over 2 m to avoid the buried services. The new pit was formed with 200 mm walls containing two layers of A393 mesh, U-bar end reinforcement and 16 mm bars laced throughout.

How We Did It

Dust from cutting was controlled with water spray and pump systems. Noise was managed with suppressed electric breakers and temporary noise barriers to protect the gallery next door, and all material was removed by hand.

An existing cast-iron drain pipe found at the edge of the excavation meant the pit geometry had to be adapted, which made the shuttering more complex. The works were still completed to a good standard, on programme and within budget, with the client happy with both the result and how the live environment was managed.

Project Photos

Hand-dug excavation for the inspection pit
Hand breakout and excavation to over 2 m
Two layers of A393 mesh, U-bars and 16 mm bars fixed for the pit walls
Reinforcement fixed for the 200 mm walls
Inspection pit walls poured with the shuttering still in place
Walls poured, shuttering still in place
Completed reinforced concrete inspection pit
The finished inspection pit
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